Robotic lines
We will design the optimal brand of robotic unit for your needs. When a high degree of automation is required, the use of industrial robots is essential. Using simulations, we will verify the required process, the tact of the equipment, the reach of the robotic arms and the repeatable accuracy of the operation. Of course, our service includes servicing the equipment we supply for the entire period of operation.
Robotic lines
- we will propose a management approach and a comprehensive solution, including compliance with safety requirements
- we also supply a range of accessories for the robots - programming, fencing, safety kits, grippers, pedestals and more
- using a camera system, we can provide active guidance of the robot in its working process (binpicking, etc.)
- For robotic applications we use the following brands: KUKA, STAUBLI, ABB, KASSOW, OMRON, Mitsubishi...
Test lines
At the end of each production process it is necessary to test the required product parameters. Testing equipment can be stand-alone as stand-alone testers or part of a complex production technology as its final output control. We develop and supply to the market:
Testing
- optical and camera testers with BASLER, KEYNECE, COGNEX technology
- comprehensive services in the field of 2D, 3D inspection of components or subassemblies
- vacuum overpressure leak tests
- sound testing stations
- final function check stations
- calibration processes and tolerance setting options for individual variables are a matter of course
- the test equipment includes interfacing with the customer's automatic MES data acquisition.
Assembly technology
A very frequent requirement for production technology is assembly - assembling a group of parts. According to the principles of ergonomics and safety, we will design assembly equipment including working tools, trays for parts. The customer can choose the degree of automation individually according to the return on investment.
Assembly technology
- Part of the technology is an operating panel with display of statuses, operation result, variant selection, history saving to the parent system
- the customer can choose the degree of automation individually according to the return on investment
- the whole process is completed by checking the completed assembly.
Soldering lines
Where a conductive connection is required, especially in the manufacture of electrical components, we supply customers with production lines with integrated soldering technology. We will design and deliver the optimal technology, especially in ESD design:
Soldering
- line, spot or laser soldering
- high demands on precision, safety, minimum energy and consumables consumption
- the tuning of the overall process makes these production lines among the most demanding
- we successfully use technologies from JAPAN UNIX, EUTECT, TRUMPF, etc.
Screwdriving technology
The most common method of connection - screwing - is also frequently used in our applications. We supply our customers with fully automated screwdriving stations with self-feeding screws, as well as simple screwdriving workbenches where the process is operator-driven.
Screwdriving technology
- We control a number of control processes - torque, speed, depth or other required parameters
- we can optimize the tact of the equipment and its resulting price by developing our own feeding mechanisms
- for these tasks we use the WEBER, DEPRAG, DESOUTTER, STÖGER brands.
Welding technology
Welding technology
- Welding aluminium, steel or plastic components requires specific technologies
- we will design the optimal equipment with the required performance
- for welding plastics, for example, we use Herrmann Ultraschall ultrasonic units.
Riveting stations
The frequent requirement for joining two parts by riveting technology has a solution in our facilities. We can meet your requirements:
Riveting stations
- manual riveting stations, fully automatic riveting cells with orbital or radial riveting
- we preferably use Gesipa, Baltec technologies.
Pressing technology
We offer customers a diverse range of technical solutions for their press connection requirements:
Pressing technology
- product transfer between operations on a pallet or separate manual or automatic workstation
- we will prepare a technical solution including monitoring of the pressing process
- for pressing stations we successfully use reliable brands PROMESS, BOSCH REXROTH, TOX, BALTEC.
Dosing technology
Dosing technology
- We supply special dosing equipment including peripherals, i.e. storage tanks, dosing control and dosing drives using 3-axis systems or robots
- the product can apply any substance (adhesive, lubricant, sealant, heat conductive paste, etc.)
- for these tasks we use the brands NORDSON, DOPAG...
Technology for headlight production
A sophisticated product such as a modern automotive headlight requires sophisticated technologies for its manufacture, assembly and adjustment of optical properties according to the type of source used:
Technology for headlight production
- matrix, laser, ice require special production equipment that meets not only the safety requirements, but also a high degree of automation of production
- we supply production lines with a defined amount of human operators or fully robotic equipment
- for the production of automotive headlights we are among the world leaders
- our technologies are installed in several countries in Europe and overseas.